Board Repairs
Nothing can make a grown
adult want to vomit, then
cry, then kick a very hard
stationary object like a palm
tree hard enough to break
their big toe like hearing the
sound of your board
cracking beneath your
feet... Welcome to board
sports.  Do this long
enough and all boards
eventually need a doctor.  
Fear not you crying beach
bum... if it can be built, it
can be fixed.
So this board had a bad
day...  It snapped it's top
shell and core, probably
after an unnoticed
delamination...be careful
with all epoxy
boards...they should
never be left in a hot car
or laying on black-top
because epoxy distorts
at 130 degrees Farenheit.
After a wide margin to
remove to delaminated
section, the cracks were
opened wider and
explored, then packed
with fiberglass mat and
epoxy.  Any small cracks
in the bottom shell are
repaired from the inside
by this method.  The top
is then re-layed much like
the original, with slightly
thicker sections along
the seam.
At this point the board can be
painted, gel coated, or another
layer of pigmented epoxy added to
create a uniform appearance to the
finish.  Cosmetics was not a huge
concern with this particular board
so it was repaired and put back on
duty.